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What processes do clear aligners go through from intraoral scanning to production and delivery?

Knowledge Base

Explains key steps including case data reception, model processing, treatment plan confirmation, aligner production, quality inspection and packaging, and after-sales support.

Concise Answer

Clear aligner delivery typically covers data reception, digital model processing, treatment plan design and confirmation, model production, thermoforming and trimming, cleaning and quality inspection, packaging and outbound delivery, and follow-up feedback.

Complete documentation is required before plan confirmation

Before a case enters production, intraoral scan data, intraoral and extraoral photos, doctor's instructions and necessary imaging records are usually required. The more complete the submitted materials, the easier the treatment plan design can align with clinical objectives.

Plan confirmation is a critical checkpoint, where doctors need to verify the rationality of tooth movement paths, attachment design, wear stages and follow-up appointment arrangements.

Production and delivery rely on stable processes

Confirmed plans will proceed to model processing and aligner production, including model fabrication, material processing, thermoforming, cutting and finishing, as well as cleaning and packaging.

After delivery, attention should also be paid to wear feedback, aligner fit and follow-up appointment nodes, forming a closed loop from the manufacturer to the clinic and then to the patient.